With an aerogel content of up to 50% of its total volume, Aersulate achieves outstanding thermal performance while offering minimal material thickness and low weight, says Outlast. This development opens up new fields of application and provides solutions for applications where there was previously simply not enough space for high-performance insulation. Even under pressure or in humid conditions, the insulating performance remains almost completely intact—a decisive advantage over conventional insulation materials.
The potential for the footwear industry is huge: this space-saving, robust, and comfortable technology is ideal for use in functional footwear, outdoor products, and workwear. “We will deploy our Aersulate fabrics and waddings across multiple high-value product segments – including bedding, safety equipment, footwear, and apparel. Our goal is clear: to establish Aersulate as a scalable performance solution with broad market applicability wherever thermal management, comfort, and lightweight insulation make the difference” says Martin Bentz, CEO of Outlast Technologies GmbH. ” Our goal is clear: to establish Aersulate as a scalable performance solution with broad market applicability wherever thermal management, comfort, and lightweight insulation make the difference.” According to Bentz, the development posed enormous challenges for the company: “Extremely light, but at the same time highly fragile, aerogel is extremely difficult to process, integrate into textile structures, and stabilize permanently.” The implementation was achieved through years of research and targeted material development. “Winning this award makes us genuinely proud. It is a strong recognition of our work and a clear confirmation that we are on the right path with innovative insulation solutions like Aersulate – solutions that resonate with market needs and set new standards for performance,” Bentz continued.
Outlast specializes in textile temperature management solutions and develops materials that improve comfort and protection in a wide range of products – from outdoor clothing and technical equipment to footwear. With Aersulate, the company is reinforcing its claim to be an innovation driver in the industry.